Die-Cuts & Gaskets Archives - Melrose Nameplate & Label Co. | U.S. Manufacturing Solutions

Technical Solutions Through Expertise & Partnership

Die-Cuts & Gaskets

Blog

Melrose’s New Screen-Printing Press: Leading the Next Generation of Print Innovation

Over the years, printing technology has evolved significantly, driving breakthroughs that make processes easier, faster, and more efficient. From traditional offset printing to advanced digital and technical printing, each method provides solutions suited for unique needs. Screen printing, however, remains unparalleled for projects that demand vibrant, durable results. This technique—using a mesh screen to transfer …

Read more

Blog

Durability & Performance with ISOLOSS™ LS Shock Absorbing Foams

Designing reliable products that endure various pressures is challenging, but the right materials make all the difference. ISOLOSS™ LS foams offer versatile solutions for gasketing, energy control, cushioning, and sealing, delivering long-lasting performance in harsh environments. At Melrose, we believe in the power of knowledge sharing through our “Sharing is Caring” initiative. We use industry-leading …

Read more

Blog

The essential guide to foams for gaskets and die-cutting applications

Gaskets and die-cuts are the key components ensuring the integrity and performance of countless applications. Gaskets are pre-formed seals that prevent fluids, gases, or dust from seeping between two surfaces. They are also known as O-rings or washers. On the other hand, die-cuts are precisely shaped components, often produced from sheet materials, used for diverse …

Read more

Blog

Versatility of die cutting: Making spacers, flexible insulators, heat shields, sound filters, mesh, reflective plastics, and anti-vandalism fascia

Die cutting is a versatile manufacturing technique that employs sharp dies to cut desired shapes and components from a variety of materials, including paper, plastic, and metal. The process can vary based on the material and specific requirements. In this article, we will explore different types of die-cut plastics, their features, variations, and applications, demonstrating …

Read more

Blog

How do die-cut components dampen noise and vibration?

BSR (buzz, squeak, and rattle) is a term used across industries such as automotive, aerospace, and electronics to describe the continuous noise or unpleasant squeaky sound that users may hear while operating a device. BSR remains one of the most prevalent and difficult challenges for engineers. The effect may be caused by any moving components, …

Read more

Blog

How do die-cut components help in thermal management?

As electronic devices and equipment become smaller, engineers and designers face a range of new challenges. One of them concerns the dissipation of heat. Every electronic device emits heat. If its manufacturer fails to add a proper heat outlet, the internal temperature of the device might rise, causing poor performance, failure, or damage to its …

Read more

Blog

What are gaskets and when to consider them for your keypad?

The internal structure of a keypad has a significant impact on the overall experience a user will have while operating it. Manufacturers use different mounting styles to achieve the desired effects in the sounds and feel of the keypad. In fact, the mounting style is the primary factor that helps to estimate the eventual build …

Read more